How Do You Choose Your Packaging Machine?
You need to choose your packaging machinery carefully. There are many factors to consider, such as the specifications of your products, the cost of the machine, and the experience of the vendor. A vendor who has been in business for many years may be the best choice for you. In addition to considering price, experience, and quality, it is also important to choose a vendor who will support you in case of technical issues.
8 Key Points to Consider
The choice of custom packaging machines is a key decision for your business, but there are several factors that you need to consider when selecting the right one. The initial cost is a critical factor, as are the ongoing operating and maintenance costs. Certain machines have higher initial costs but may run more efficiently and smoothly over time. You also need to take into account the total cost of ownership when choosing a machine.
The size of your facility is another consideration. Make sure that the packaging machine you choose fits into your space. Ask about what other processes it can handle, such as cartooning and other types of containers. Think about the future and how you plan to use it. Also, be sure to consider how much floor space you need for maintenance. If floor space is limited, consider a mezzanine or other form of elevated working space.
You should consult a packaging machine supplier before making a final decision. A good supplier will have a variety of options and can guide you to the most suitable one for your needs. Some vendors provide training and after-sale service. You should also consider the financing options.
Lastly, ensure the machine comes with spare parts. You should be able to easily access spare parts online or consult the manufacturer. The spare parts list should include a complete list of wear parts and their classification. If you plan on changing the production process in the future, you should consider a packaging machine vendor that can adapt to these changes. This can add to the machine’s versatility and efficiency.
Regardless of your business type, it is important to choose a machine with proper protection against dust, liquids, and other elements. You can do this by understanding the IP rating. It is a standard measure of protection from potential disasters and is important for the longevity of your packaging machine.
Specifications of your Product to be Packaged
When choosing a packaging machine, it is vital that you take the specification of the product to be packaged into consideration. This will enable you to choose the most appropriate model for your business. Specifications are usually represented in imperial or metric units and may include size, weight, and fill weight. If you’re not sure what you need, contact an OEM for assistance. The manufacturer can recommend the best device for your needs.
In addition to the specifications, the design and format of your packaging will also have a great impact on the machines you’ll need to produce it. Even a few minor changes in the product’s format can significantly affect the types of packaging machines you’ll need. As a result, if your product isn’t ready yet for manufacturing, the machine you choose might not be able to handle it.
Costs of the Machine
The total cost of ownership for a packaging machine is dependent on several factors. One of the most important factors is the amount of waste generated during production. A poorly sealed or dropped pouch can result in a 7 to 10 percent waste rate. Although the initial ROI for a new machine might seem good, the costs associated with an inefficient machine will add up over time. Therefore, it is important to select a machine with minimal waste.
Many companies strive to keep capital costs to a minimum. This is understandable, but it also makes it easier to justify low-cost machinery over high-quality equipment. In addition, bargain machines often don’t offer the same production benefits as their higher-quality counterparts. So, it is important to do some research and evaluate the costs of different machines before deciding on a new one. You don’t want to waste your money on a machine that won’t be of any use to you.
You should consider the lifetime cost of a new machine before committing to it. If the ROI is low, then you should invest in something else or wait until prices drop or technology becomes more advanced. The ROI of new equipment is calculated by dividing the total cost of the machine by the total amount of profit it will generate. The ROI of a packaging machine will depend on its lifespan.
In addition to the initial cost, you should consider the ongoing costs of training and maintenance. Employee turnover is high in the food industry, and an insufficiently trained machine operator can lead to a product recall or damage to a brand. That’s why it’s important to choose packaging equipment that is easy to operate, safe, and maintain. This way, you can improve productivity and maintain quality over the long run.
Experience of the Vendor
One of the most important factors to consider when choosing a packaging machine is the vendor’s experience. Packaging machines are complex pieces of machinery with many moving parts. Vibration and constant use can cause extensive wear and tear. Metal fatigue can cause stress fractures and loose wires while bearing problems can result in costly downtime. Solid construction can reduce these risks and ensure lasting performance.
When choosing a packaging machine, you should carefully consider its cost. This cost will include the initial purchase price as well as maintenance costs. While some machines are more expensive, the benefits of purchasing a higher-end machine can be well worth the price tag. A high-end machine may be more efficient and smoother to run, and it can also increase profitability. In addition, you should take into account the amount of labor and materials you will need to run the packaging line.
When choosing a packaging machine vendor, consider their experience in creating efficient systems. The company should have a proven track record of delivering solutions that work. You should also look for a vendor with a global reach and a commitment to innovation. Experienced vendors can provide the guidance and experience you need to make the best choice for your business.
After meeting with the vendor’s representative, you should arrange to discuss pricing and other details. You should also discuss whether leasing or buying will work best for your business. In addition, the vendor should be able to give you useful information about your packaging process and how to improve it. It’s also important to consider the materials and products you will be running on the packaging line.
Safety of the Machine
The safety of the packaging machine is essential to the success of any packaging operation. To ensure that the packaging machine is safe, it must be well-labeled and comply with safety standards. The safety of operators and materials must also be ensured. Fortunately, there are a number of solutions that can help ensure these objectives.
The first step is the risk assessment. This will identify any potential hazards that are present in the environment. Next, the manufacturer needs to determine how to protect users from such hazards. For example, the safety of workers will need to be considered during the machine’s commissioning and decommissioning. The machine needs to meet certain standards, which may not always be straightforward or obvious.
Several factors can influence a packaging machine’s safety. One of these factors is its speed. Packaging machines are frequently operated at high speeds and require frequent access to clean them or clear a blockage. As such, they are a common source of injuries to workers. Therefore, it is crucial to ensure that the packaging machine is designed in a way that minimizes risk to workers.
Another key factor to the machine’s safety is its configuration. A well-designed safety system has the appropriate components to prevent accidents from happening. An efficient safety switch can protect the machine’s physical guards. A good safety switch should have no blind zones and should be installed on both sides of the machine.
In addition to reducing the risk of accidents, improved safety can lead to higher productivity and reduced costs. Many manufacturers are moving towards a standardized program of machine safety. This approach can increase plant floor efficiency, improve worker training, and ensure that documentation is up to date. It can also help maintain stockholder confidence.